RG-100 replacements — blend house
Peter Novakp.novak@keystonecoatings.example·Email · Sep 16, 1:00 PMRG-100 replacements — blend housePeter Novak, Keystone Coatings. We need 4 replacement gear pumps for the blend house at Lancaster. The existing units are RG-100. Media is a polyester resin, around 60,000 cP at the pumping temperature, and we run it at 150 C. Existing pipework is what it is — we are not re-piping the blend house.
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Peter Novak, Keystone Coatings. We need 4 replacement gear pumps for the blend house at Lancaster. The existing units are RG-100. Media is a polyester resin, around 60,000 cP at the pumping temperature, and we run it at 150 C. Existing pipework is what it is — we are not re-piping the blend house.
Fluid temperature≥ 150 °CStated
Written in the customer's message
“Media is a polyester resin, around 60,000 cP at the pumping temperature, and we run it at 150 C.”
Pump must be rated at or above this fluid temperature.
Quantity4 unitsStated
Written in the customer's message
“RG-100 replacements — blend house.”
Referenced partRG-100Stated
Written in the customer's message
“RG-100 replacements — blend house.”
Part number named in the request; used as the reference for inferred requirements.
Required by2026-10-13Stated
Written in the customer's message
“Shutdown is in three weeks and I need them before that.”
Ship-to locationLancaster resin plantStated
Written in the customer's message
“blend house”
Viscosity≥ 60000 cPStated
Written in the customer's message
“Media is a polyester resin, around 60,000 cP at the pumping temperature, and we run it at 150 C.”
Pump must be rated to handle at least this viscosity.
Flow rate≥ 28 m³/hInferred
Derived from the part the customer already runs
“Currently running RG-100”
Duty assumed to match the RG-100 rating (28 m³/h). Confirm the actual duty point.
75% confidence
Installed footprint≈ 700 mmInferred
Derived from the part the customer already runs
“Currently running RG-100”
Replacement should sit within the RG-100 footprint (700 mm) to reuse the existing baseplate.
75% confidence
Pipe connectionDN40Inferred
Derived from the part the customer already runs
“Currently running RG-100”
Existing pipework is assumed to match the RG-100 connection (DN40).
75% confidence
Supply voltage460 V 3ph 60 HzInferred
Derived from the part the customer already runs
“Currently running RG-100”
Site supply assumed to match the RG-100.
75% confidence
Wetted material316 stainless steelInferred
Derived from the part the customer already runs
“Currently running RG-100”
Assumed unchanged from the RG-100. Strike this if the process chemistry has changed.
75% confidence
Technical validation
Every value compared by the rule engine, with the data-sheet section it came from. A hard failure rules a part out; no model can override it.
Requirement | Recommended RG-120Recommended | Customer asked for RG-100Rejected | Alternative RG-120-JRejected | Alternative RG-80Rejected | Alternative RG-80-JRejected |
|---|---|---|---|---|---|
Pipe connection Needs DN40 Hard requirement | ANSI 150# flange DN50 2in DS-1032 §3.1 | ANSI 150# flange DN40 1.5in DS-1031 §3.1 | ANSI 150# flange DN50 2in DS-1034 §3.1 | ANSI 150# flange DN40 1.5in DS-1030 §3.1 | ANSI 150# flange DN40 1.5in DS-1033 §3.1 |
Installed footprint Needs 700 mm Soft · warns, does not block | 745 mm DS-1032 §5.1 | 700 mm DS-1031 §5.1 | 790 mm DS-1034 §5.1 | 640 mm DS-1030 §5.1 | 678 mm DS-1033 §5.1 |
Flow rate Needs at least 28 m³/h Hard requirement | 45 m³/h DS-1032 §2.2 | 28 m³/h DS-1031 §2.2 | 45 m³/h DS-1034 §2.2 | 16 m³/h DS-1030 §2.2 | 16 m³/h DS-1033 §2.2 |
Wetted material Needs 316 stainless steel Hard requirement | 316 stainless steel DS-1032 §3.1 | 316 stainless steel DS-1031 §3.1 | 316 stainless steel DS-1034 §3.1 | Cast iron ASTM A48 DS-1030 §3.1 | Cast iron ASTM A48 DS-1033 §3.1 |
Fluid temperature Needs at least 150 °C Hard requirement | 200 °C DS-1032 §2.1 | 200 °C DS-1031 §2.1 | 230 °C DS-1034 §2.1 | 180 °C DS-1030 §2.1 | 210 °C DS-1033 §2.1 |
Viscosity handling Needs at least 60000 cP Hard requirement | 80000 cP DS-1032 §2.1 | 80000 cP DS-1031 §2.1 | 80000 cP DS-1034 §2.1 | 50000 cP DS-1030 §2.1 | 50000 cP DS-1033 §2.1 |
Supply voltage Needs 460 V 3ph 60 Hz Hard requirement | 460 V 3ph 60 Hz DS-1032 §3.2 | 460 V 3ph 60 Hz DS-1031 §3.2 | 460 V 3ph 60 Hz DS-1034 §3.2 | 460 V 3ph 60 Hz DS-1030 §3.2 | 460 V 3ph 60 Hz DS-1033 §3.2 |
Adapter required Needs direct fit to DN40 Soft · warns, does not block | fits via FA-4050 | Not checked | Not checked | Not checked | Not checked |
Lifecycle Needs orderable product Hard requirement | Not checked | discontinued | Not checked | Not checked | Not checked |
6 more parts were screened and ruled out
- DG-80Pipe connection ANSI 150# flange DN80 3in — needs DN40DG-80 air-operated diaphragm pump, 48 m³/h
- RG-60Pipe connection ANSI 150# flange DN25 1in — needs DN40RG-60 internal gear pump, 8 m³/h
- DG-40Flow rate 14 m³/h — needs at least 28 m³/hDG-40 air-operated diaphragm pump, 14 m³/h
- DG-50Pipe connection ANSI 150# flange DN50 2in — needs DN40DG-50 air-operated diaphragm pump, 24 m³/h
- DG-52Pipe connection ANSI 150# flange DN50 2in — needs DN40DG-52 air-operated diaphragm pump, 26 m³/h
- DG-25Pipe connection ANSI 150# flange DN25 1in — needs DN40DG-25 air-operated diaphragm pump, 6 m³/h
Evidence
14 claims behind the decision, each tied to a section of a document in the technical library. Open one to read the source.
RG-120 pipe connection: ANSI 150# flange DN50 2in.DS-1032 §3.1
RG-120 product data sheet · §3.1 Mechanical constructionOpen in libraryInlet connection: ANSI 150# flange DN50 2in Outlet connection: ANSI 150# flange DN50 2in Wetted material: 316 stainless steel Seal / elastomer: Single mechanical seal, carbon/SiC, FKM elastomer Bearing arrangement: Bronze journal, product lubricated Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-120 pipe connection: ANSI 150# flange DN50 2in.
RG-120 installed footprint: 745 mm.DS-1032 §5.1
RG-120 product data sheet · §5.1 Dimensions and weightOpen in libraryOverall length: 745 mm Overall width: 343 mm Overall height: 432 mm Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-120 installed footprint: 745 mm.
RG-120 flow rate: 45 m³/h.DS-1032 §2.2
RG-120 product data sheet · §2.2 Hydraulic performanceOpen in libraryMax flow rate: 45 m³/h Max head: 163 m NPSH required: 2.2 m Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-120 flow rate: 45 m³/h.
RG-120 wetted material: 316 stainless steel.DS-1032 §3.1
RG-120 product data sheet · §3.1 Mechanical constructionOpen in libraryInlet connection: ANSI 150# flange DN50 2in Outlet connection: ANSI 150# flange DN50 2in Wetted material: 316 stainless steel Seal / elastomer: Single mechanical seal, carbon/SiC, FKM elastomer Bearing arrangement: Bronze journal, product lubricated Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-120 wetted material: 316 stainless steel.
RG-120 fluid temperature: 200 °C.DS-1032 §2.1
RG-120 product data sheet · §2.1 Process limitsOpen in libraryMax fluid temperature: 200 °C Min fluid temperature: -10 °C Max discharge pressure: 16 bar Max viscosity: 80,000 cP Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-120 fluid temperature: 200 °C.
RG-120 viscosity handling: 80000 cP.DS-1032 §2.1
RG-120 product data sheet · §2.1 Process limitsOpen in libraryMax fluid temperature: 200 °C Min fluid temperature: -10 °C Max discharge pressure: 16 bar Max viscosity: 80,000 cP Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-120 viscosity handling: 80000 cP.
RG-120 supply voltage: 460 V 3ph 60 Hz.DS-1032 §3.2
RG-120 product data sheet · §3.2 Electrical supply and motorOpen in librarySupply voltage: 460 V 3ph 60 Hz Ingress protection: IP55 Motor rating: 7.5 kW Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-120 supply voltage: 460 V 3ph 60 Hz.
RG-100 pipe connection: ANSI 150# flange DN40 1.5in.DS-1031 §3.1
RG-100 product data sheet · §3.1 Mechanical constructionOpen in libraryInlet connection: ANSI 150# flange DN40 1.5in Outlet connection: ANSI 150# flange DN40 1.5in Wetted material: 316 stainless steel Seal / elastomer: Single mechanical seal, carbon/SiC, FKM elastomer Bearing arrangement: Bronze journal, product lubricated Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-100 pipe connection: ANSI 150# flange DN40 1.5in.
RG-100 installed footprint: 700 mm.DS-1031 §5.1
RG-100 product data sheet · §5.1 Dimensions and weightOpen in libraryOverall length: 700 mm Overall width: 322 mm Overall height: 406 mm Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-100 installed footprint: 700 mm.
RG-100 flow rate: 28 m³/h.DS-1031 §2.2
RG-100 product data sheet · §2.2 Hydraulic performanceOpen in libraryMax flow rate: 28 m³/h Max head: 163 m NPSH required: 2.2 m Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-100 flow rate: 28 m³/h.
RG-100 wetted material: 316 stainless steel.DS-1031 §3.1
RG-100 product data sheet · §3.1 Mechanical constructionOpen in libraryInlet connection: ANSI 150# flange DN40 1.5in Outlet connection: ANSI 150# flange DN40 1.5in Wetted material: 316 stainless steel Seal / elastomer: Single mechanical seal, carbon/SiC, FKM elastomer Bearing arrangement: Bronze journal, product lubricated Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-100 wetted material: 316 stainless steel.
RG-100 fluid temperature: 200 °C.DS-1031 §2.1
RG-100 product data sheet · §2.1 Process limitsOpen in libraryMax fluid temperature: 200 °C Min fluid temperature: -10 °C Max discharge pressure: 16 bar Max viscosity: 80,000 cP Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-100 fluid temperature: 200 °C.
RG-100 viscosity handling: 80000 cP.DS-1031 §2.1
RG-100 product data sheet · §2.1 Process limitsOpen in libraryMax fluid temperature: 200 °C Min fluid temperature: -10 °C Max discharge pressure: 16 bar Max viscosity: 80,000 cP Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-100 viscosity handling: 80000 cP.
RG-100 supply voltage: 460 V 3ph 60 Hz.DS-1031 §3.2
RG-100 product data sheet · §3.2 Electrical supply and motorOpen in librarySupply voltage: 460 V 3ph 60 Hz Ingress protection: IP55 Motor rating: 5.5 kW Values are continuous ratings at the published reference conditions. Intermittent excursions are not covered by this data sheet.
Supports: RG-100 supply voltage: 460 V 3ph 60 Hz.
Fulfillment
Available-to-promise is on-hand stock less what is already reserved for other orders.
Commercials
Quote QT-2026-1045 · valid until Oct 22, 2026
| Part | Qty | List | Discount | Unit price | Price source | Extended |
|---|---|---|---|---|---|---|
| RG-120 RG-120 internal gear pump, 45 m³/h | 4 | $9,900.00 | 8.0% | $9,108.00 | Price Book | $36,432.00 |
| FA-4050 FA-4050 flange adapter kit, DN50 to DN40 | 8 | $420.00 | 8.0% | $386.40 | Price Book | $3,091.20 |
- Subtotal at list
- $42,960.00
- Customer discount
- −$3,436.80
- Net goods
- $39,523.20
- Freight · Ground
- $592.92
- Cost of goods
- $25,440.00
- Freight, billed at cost
- $592.92
- Gross margin
- $14,083.20
Repricing is switched off. This public demo is read-only, so every visitor sees the same data. Clone the repository to use this — it works locally.
Customer response
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Agent activity
Each step is a recorded tool call, in the order it ran. The sentence is what the tool reported at the time — not a summary written afterwards.
Audit trail6 events · append-only
Audit trail
Append-only. What happened, when, and who caused it.
- Sep 22, 11:21 PM
Request received by email from Peter Novak at Keystone Coatings.
Peter Novak
- Sep 22, 11:21 PM
Assigned to Marcus Oyelaran.
Routing
- Sep 22, 11:21 PM
Analysis started using the deterministic local provider.
Sales Engine
- Sep 22, 11:21 PM
Substitution RG-100 → RG-120 carries 1 open technical point(s)
Sales Engine
- Sep 22, 11:21 PM
RG-120 in place of RG-100
Sales Engine
- Sep 22, 11:21 PM
Substitution RG-100 → RG-120 carries 1 open technical point(s) — changes requested by Tomas Lindqvist.
Tomas Lindqvist